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重慶和泰液壓升降機械廠

重慶和泰液壓升降機械廠 一站式液壓升降平臺生產服務商

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重慶和泰液壓升降機械廠

重慶升降機滾壓加工分析

來源:重慶和泰液壓升降機械廠 發布日期:2023-01-05 14:30:47

重慶升降機采用滾壓加工,由于表面層留有表面殘余壓應力,有助于表面微小裂紋的封閉,阻礙侵蝕作用的擴展。從而提高表面抗腐蝕能力,并能延緩疲勞裂紋的產生或擴大,因而提高缸筒疲勞強度。通過滾壓成型,滾壓表面形成一層冷作硬化層,減少了磨削副接觸表面的彈性和塑性變形,從而提高了升降平臺缸筒內壁的耐磨性,同時避免了因磨削引起的燒傷。滾壓后,表面粗糙度值的減小,可提高配合性質。
Ningbo lifting platform rolling process, the surface layer leaving the surface residual compressive stress, contribute to closing surface microcracks, impede erosion expansion. Thereby increasing the surface corrosion resistance, and can delay fatigue cracks or expanded, thus increasing the fatigue strength of the cylinder. By roll forming, rolling surface layer of cold hardening layer, reducing the elastic and plastic deformation of the contact surface grinding vice, thus improving the Ningbo lifting platform cylinder wall wear, while avoiding the grinding cause burns. After rolling, reducing the surface roughness can increase with nature.

滾壓后,孔表面粗糙度由幢滾前Ra3.2~6.3um減小為Ra0.4~0.8&um,孔的表面硬度提高約30%,缸筒內表面疲勞強度提高25%。油缸使用壽命若只考慮缸筒影響,提高2~3倍,寧波升降平臺鏜削滾壓工藝較磨削工藝效率提高3倍左右。以上數據說明,滾壓工藝是高效的,能大大提高缸筒的表面質量。寧波升降平臺油缸經過滾壓后,表面沒有鋒利的微小刃口,長時間的運動摩擦也不會損傷密封圈或密封件,這點在液壓行業特別重要。
Ningbo lifting platform after rolling, the surface roughness of the hole before rolling Ra3.2 ~ 6.3um buildings reduced to Ra0.4 ~ 0.8 & surface hardness um, well increase by about 30%, the cylinder surface fatigue strength increased by 25%. Cylinder life if only to consider the impact of the cylinder barrel, increased by 2 to 3 times, Ningbo lifting platform rolling process is relatively boring grinding process efficiency increased by 3 times. The above data shows that the rolling process is efficient and can greatly improve the surface quality of the cylinder barrel. Ningbo lifting platform cylinder After rolling, the surface is not small sharp edge, prolonged friction movement will not damage seals or seal, which is particularly important in the hydraulic industry.


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